A06B-0314-B674#7076電機
A06B-0314-B674#7076電機
A06B-0314-B674#7076電機
冷卻后的胎面經貯存槽進入裁斷定長輸送皮帶上，在貯存槽上方裝有超聲波傳感器，檢測胎面貯存的程度，使運輸帶以不同的速度運行；傳送帶伺服電機啟動運行，同時直接裝在軸上的旋轉編碼器開始脈沖計數，電機拖動輸送皮帶向前行進，當胎面長度達到預設值時，運輸帶經減速后停止運行；此時壓膠裝置壓刷在氣缸帶動向下壓緊胎面，刀架伺服電機帶動刀架從初始端快速沿直線導軌向另一端行進并裁切胎面；在裁切胎面的過程中，噴水電磁閥動作并向切刀噴水，切割完畢后，壓胎面裝置升起、切刀抬起，直線導軌上的裁斷刀架退回到初始位置并停止運行、噴水電磁閥停止噴水，同時切刀放下，恢復到初始狀態，以便再次啟動。
電氣控制部分組成
該控制系統采用Profibus現場總線傳輸效率高的單主站線型網絡拓樸結構，網絡拓撲結構如圖2所示。根據整條生產線的要求，選用了西門子s7-315-2dp為主控plc，其中plc作為dp主站。2臺驅動電機的力士樂dkc伺服控制器和2個位移編碼器接入力士樂clm1.4-lap位置控制器，位置控制器本身帶有dp接口，可以直接連接在profibus總線上，作為現場總線控制系統的從站，并且可通過主站完成遠程參數配置。控制臺上各種操作和顯示要求較多，裁斷長度的設定與實際值，刀架左右移動的行程及速度，手動控制信號，以及某些系統參數的修改通過tp270來完成，tp270是西門子公司的基于windows平臺的功能強大的操作終端。
裁斷系統的檢測裝置包括各類非接觸式行程開關、超聲波傳感器和位移編碼器等，用于測量機械位移、運行速度，保證了裁度伺服控制系統有序、、可靠的運行。狀態檢測信號接入力士樂位置控制器clm開關量輸入口（端子x3中的e1－e16），包括切刀、壓刷的抬起與落下到位信號，刀架左右限位信號，刀架定位原點等。切刀、壓刷、噴蒸汽閥的動作由開關量輸出口（端子x4中的a1－a16）輸出控制。超聲波傳感器安裝于定長傳送帶前端與前級胎面運輸帶后端的貯存槽內，其檢測到的胎面在貯存槽位置高低信號（0－10v）通過模擬量輸入口輸入到plc。分別檢測傳送皮帶和刀架位置的兩個位移編碼器接入位置控制器clm（端子x1、x2）。
軟件設計及分析
本系統軟件設計主要包括三大部分：
l plc 控制程序和plc 和位置控制器clm的通信程序的設計，其中包括系統 profibus-dp網絡組態、系統硬件組態、控制程序設計等；
l 力士樂位置控制器裁斷伺服控制程序；
l 監控程序的設計，主要包括系統運行需要的監控主界面、裁斷控制界面、報表生成和數據查詢界面等人機界面的設計。
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Convum MVS-201-PCP Vacuum Generator W/ MC22S10HSZLC4BLN
Parker Convum MC22S10HSZLC4BLN w/ MVS-201-PCP MC2 Unit
Pilz PSEN 1.1P-22/PSEN1.1-20/8mm/ix1/ Safety Switch 504222
Numatics 081RQ100J000000 Mark 8 Dual Pressure Regulator Valve 10-130 PSIG
SLE CQM Electronics SL-Base Modular Crimp Quality Monitor
Electron Fusion Devices EFD 1000D Fluid Liquid Epoxy Adhesive Dispenser
Welker Bearing Co. WCP-001-25P 40mm Bore 25mm STK WPA-24-25-90 (22946)
PHD Inc. TS06 1 X 3-J2-N-R2-H4 Pneumatic Linear Slide
Welker Bearing Co. WCP-001-25, 40mm Bore, 25mm STK WPA-24-25 Rigid (23582)
Tucker M 067 745 9/1 Pneumatic Air Cylinder 130x 4.5mm
Welker Bearing Co. WCP-001-25, 40mm Bore, 25mm STK WPA-24-25 (24000)
Welker Bearing Co. WCP-001-25, 40mm Bore, 25mm STK WPA-24-25 (23549)
Welker Bearing Co. WCP-001-25, 40mm Bore, 25mm STK WPA-24-25 (22622)
SMC MXU10-15 Pneumatic Table Slide
Welker Bearing Co. WCP-001-25, 40mm Bore, 25mm STK WPA-24-25 (19568)
Seiko Seiki BN034 Circuit Board YH Y544A 6770
Spectrum Illumination MSP1.25-470 Spot Light W/ Blue HB LEDs No Connector
SMC NZM131HT-K5G-E55 0.7MPa High Pressure Vacuum Generator w/ (2) NVJ114-5G
PHOENIX CONTACT 2741082 ASI IO PL DO 4/4 Digital Input/Output Module
MTS Systems Teststar Digital Controller Buc Cntrl Card 490.70, PWB D466802-01A
Generic DP 34-8M-30 HTD 3/8" Double Belt Sprocket 3-1/2 x 2-7/8" 7/8" Keyed Bore
New Keyence SL-VPC10N-R, Safety Light Curtain Main Cable for Receiver
MTS 661.19E-04 Systems Teststar Sensor Cartridge, +- 5.5 KIP Full Scale Force
SD Corp 3.287 Flange w/ Key 6885/1 FD 100 D 40H7 L 70.3 6 Bolt
SD Corp 1.109.240 00000.143.82.00 Flange w/ Key FD 90 D 28H7 L 60
SD Corp 1.109.240 00000.143.90.00 Flange w/ Key FD 90 D 38H7 L 60
Parker AA-0003G-AWC Low Flow Compressed Air Filter
SMC CE1B12-100Z With Masashi-Kun CE1 Stroke Reading Cylinder
SMC NCDGBA25-1500 PNEUMATIC CYLINDER
Allen Bradley Flex I/O 1794-IB16X0B16P 24 VDC Sink Input/Source Output Module
Siemens Sinec GWK-X30 C79040-A442-C14-04-85 Circuit Board, Control Module
SMC 5 Slot Valve Manifold w/ (5) VQ2100N-5 IR Solenoid Valves 24VDC 0.1-0.7MPa
Exair 7003 4" Ionizing Bar 4" x 1" x 1/2" Frame with Cable/ 1/4" Air Supply
Network EKC IR 28608 103 Control Board PCS 3895
Festo RML-4,8-S 9849 Pneumatic Valve Sensor 1-7 PSI
New Bimba EFT-5040-E Cylinder
MDE-1 Z5541604-P1 A Circuit Board MDE10201.PHO
JBC AL250-B Auto Feed Iron for Solder Station w/ Cartridge & Solder Feed Line
Parker Convum CVR2S10HSZE 24BN Vacuum Generator & MVS-201-PCP w/ Fittings
Parker Convum CVR2S10HSZE 24BN Vacuum Generator & MVS-201-PCP Pressure Sensor
Brown Boveri 03360 Pipe With Nut (Threaded Bushing) for BBC Ctrl and Stop Valve
Minuteman 805057 Replacement Cloth Filter for Minuteman X1000-6 Canister Vacuum
New Misumi SFUZ40-1080-M16-N16-SC100-LKC Precision Linear Shafts
SMC ZSE 80F-N02L-V Digital Pressure Gauge 12-24V
SMC EX250-SEN1 EtherNet/IP 24VDC I/O Module
New Beckhoff IP2331 B318-0000 Profi-Bus Multi-Port Junction Box
Salzer / Allen Bradley M221-SE4612 / M221-24475 Trapped key Module 20A 600VAC
INTERNORMEN 312404 01.N100.3VG.16.E.V HYDRAULIC FILTER ELEMENT
Siemens 6ES7 193-6AP20-0AA0 Bus Adapter BA SCRJ/RJ45 Simatic ET 200SP
MIXO Modular Accessories CX-01-T CZ For Enclosure 200V H-R110722
NEW MAC Valves PR63D-13BA Regulator Pneumatic Valve 0-150 PSI
Bosch Rexroth 3842-551-551 Safety Cover VF90+ AL90° for Caster Lifting Wheel
IAI CB-RCP2-MA100 Motor Controller Cable
Fisher Controls 13A2645X052 Teflon Ball Seal
Numatics CAB-DB25FS FL25XX-15 Power Cable Female Connector to Flying Leads
Parker L.X6140.175 Cylinder Piston & Rod 16-5/8" L, 20-1/2" Total Length
ALLEN-BRADLEY FLEX 1794-1F41 ISOLATED ANALOG INPUT 96369072 SER.A REV.B01
SMC CDQ2G80-250DC cyl, compact, long stk, CQ2 COMPACT CYLINDER
GE Fanuc IC693MDL742B Output Module, 12/24VDC 1A 16PT POS. Positive Logic
Festo CPE18-M1H-3GLS-1/4 Solenoid Valve w/ MSEB-3-24V DC
MKS CRITICAL ENVIRONMENT IONIZING BLOWER 581QiS
Parker Convum CVR2S10HSZE 24BN Vacuum Generator Valve DC 24V
Han-MI HM501M Chasis Board 991222
MAC Valves PPC5C-DGB-PGEA-HAE-C0 Command Signal 4 Bit Source 24VDC
Parker 50 CJJHMIT14M 100.0 M 1100 Metric Rod Cylinder 50mm Bore, 100mm Stroke
Hammel-Dahl 6148795PC Buna Diaphragm
New Grace Engineered Products P-R2-H3R0 N12/4 10 Base T Bulkhead Connector 120V
E&E E-50-200-MHR Headless Fixture Pin w/ Retainer Hardened/Ground 201x4.75mm
Allen Bradley 855T-BCB Light Base/-B24DN3/-B24FN5/-B24FN4/- B24TA1 Stack Lights
Continental C03MSV-PC-43-AC-C 43 PSI Pilot Operated Check Valve, A & B Ports
New Lot of (10) Machine Bolts 3/4" 10 UNC 1-3/4" Hex Head 304 Stainless Steel
Armstrong Hunt 609364-01 16" Condenser Fan F07H07A 1630 .62 CW I 1/2" Shaft
Numatics 555JJ73BO000000 Solenoid Valve 150 PSIG Max Pressure, Missing 1 Pilot
Lot of (10) Misumi PETN20-40-SC5-M10 Circular Frame Posts One End Tapped M10
SMC MKB40TN-30RZ Rotary Clamp Cylinder
B59CA00378 Wedge B0520 16106 1500LB Class For CAI 01391-014 /, 03157-041-0X
Fleetlife FA 191133-U Round Air Filter, New, Fleet Life, 13-3/4"x27"
Mannesmann Rexroth 24V 8 Total Output Card 5460516912
Mannesmann Rexroth P-031150-00000 24V 8 Total Output Card 5460516912 1441401
SMC VFS5310-5DZ valve dbl non plugin base mt, VFS5000 SOL VALVE 4/5 PORT
Omega PR-17-2-100 1/8-2.5-E Quick Disconnect Probe PL 020215 DJB
Bimba Flat-1 FS-171-M1MT Pneumatic Cylinder with TRD Manufacturing AC375
Convum Parker CVR2S10HSZE 24BN Vacuum Generator Valve DC24V
Morrell 1605-704-31-664 660x30mm Automation Linear Guide Rail
New Beckhoff Profi Bus IP6002 B310-0000 Fieldbus Box, Compact Box for PROFIBUS
Allen Bradley 2198-H070-ADP-IN K5500 FR3 Frame 3 Input Connector Set Ser A
New Lot of (4) Misumi SFU25-375-M8-SC5 Precision Linear Shafts One End Tapped WF
Hill-Rom Motor P/N 35000-01, K37MYC223333, 1/9 HP, 77 RPM, 3715, Hospital Bed
Assembly Automation 006007-8 Driver Jaws Assy 14057, 006155-15 8347
Yaskawa/ Magnetek MVB003 315/V7 40P71 AC Motor Drive AC3PH 380-460V 50/60Hz
Lot of (2) Radionic ZX513-CW LED Undercabinet Fixture 120VAC 0.2A 60Hz
MKS Granville-Philips 275911-EU 275 Convectron Pressure Gauge Digital
SMC CKZ-63A045 Slim Line Clamp Cylinder Arm 63MM
Vintage Stewart Warner Hand Speedometer 757-AA W/ Original Box and Instructions
Lot of 10 Vintage Bright-Line AO Hemacytometer Plastic Container Kit
Keyence FS-V31M Fiber Optic Amplifier 12-24VDC
Lot of 13 New 50 Yd x 1.75" Roll DS-100 Shurtape ShurStrap Duct Hanging Strap
JBC AL250-B Auto Feed Iron for Solder Station w/ Cartridge
TG Systems 317626 Welding Robot Pneumatic Cylinder, 15.5" Shaft Tip to Base
New Tamron LTC-PL Polarizing Lenes 25.5mm P.L
LEUZE ELECTRONIC MA 2,2 CONNECTOR BCL 21/22, 31/32
Allen Bradley 1791-32B0 Ser. B 24 VDC Input Module 96364071 Rev A01
New SMC Cylinder MGPM20-20Z
Allen Bradley 1791-0B32 24 VDC Output Module Rev A01 Ser B 96333472
New Toolmate SB-9000 Spring Balancer 6.0 Kg-9.0 Kg Capacity 78259518779064
Unbranded In/ Out 2-3/4" Threaded Black Housing w/ 5" x 5" Filter, Pneumatic
NEW Parker CPI 3-2 VBZ-SS CPI Male 45-Degree Elbow, Lot of 11 NON Standard
SMI 5" x 4-7/8" Pneumatic Filter 1-3/4" Thread 2 Port Gray Housing Assembly
Lot of (10) Misumi SFPBA8-P12.00-L10-B10 Locating Pin Round Head
TG Systems 329003 Weld Robot Pneumatic Cylinder
Ametek EC2000 197827 Rev. A 8001215-4 10053163 Display Board
New Misumi SXR33-160 Heavy Load Linear Guide
Parker Convum MC22S10HSZLC4BLN w/ MVS-201-PCP MC2 Unit Straight Valve Connects
Kowa LM6JC 6mm F1.4 High Resolution Lens
Lot of (4) Numatics L22PP452O000000 Air Pilot Valves
IAI CB-RCS2-PA030 3M Encoder Cable for T2
Exair 7003 4" Ionizing Bar 4" x 1" x 1/2" Frame with Cable
Cisco Systems PWRINJ3 Power Injector AIR PWR, No Power Supply
Lot of (21) 2420-05 Bearing Blocks for Proto Washer
New Dengensha 8-20 Vinyl Tube 2513789 1-1/8" X 3/4" X 3M
CONVUM MC22S10HSZLC4BLN 2528 CKV010-4E MVS-201-PCP Vacuum Generator
PIAB M50B6-EN Pneumatic Vacuum Pump .4-.6MPa 58-87 PSI Missing Gauge
SMC PNEUMATICS SY5140-5W0U with SMC Valve Manifold
SMC PNEUMATICS SY5140-5W0U W/ Manifold Block
Allen Bradley Powerflex 4 FRN 5 04/2007 Software & Manual /DriveExplorer 5.02.07
New (Lot of 100+) Upper Return Conveyor Drive dogs PRC079M228
DE-STA-CO G110-25M-40-N-B Pneumattic G110 Parralel Gripper
ABB 00630-041-6Y 400M Caulking Wire ST. 16M0
Spectrum Illumination SP1.25-365 UV HB LED Monster Series Spot Light
Epson Seiko Scara Robot Cable, X100 Manipulator, X2 Controller, 10', 3M
New TB Woods 5V904 5V9.0X4-E ULTRA-V SHV
New IKO Nippon Thompson 475MM X 20MM Linear Roller Way
Parker Convum MC22S10HSZLC4BLN 1x13 w/ MVS-201-PCP MC2 Unit 3911 G1921
Parker Convum MC22S10HSZLC4BLN 2208 w/ MVS-201-PCP MC2 Unit 0212 G2109
New SMC CDA2F40TN-200Z CA1/CA2 Tie Rod Cylinder Air Cylinder
Bosch Rexroth 3842174350 Code Reader 5052 011
SMC NCY3B15-1500 Rodless Pneumatic Cylinder 5/8" X 12-1/4"
Sperry Vickers DG4V 3 2A W B 10 Directional Valve with 414521 Solenoid
Allen Bradley 1771-A4B 16 Slot I/O Chassis W/ 1771-IA Input Modules, Adapter
Lot of 10 Twinax C04219901 301-0095+45 to RJ45 Connectors
Lot of (2) Telemecanique XVA-C911 Stack Light Alarm
Widdervac 20291 TM-200 Nozzle w/18" Flexible Tubing Magnet Mount
Parker D1VW020BNJCM Solenoid Valve 5000PSI Max 15000PSI Max-T 24VDC 1.19-1.32 A
INA RASE60-N 2 Bolt Pillow Block Mounted Bearing 60mm Bore No Box
Igus 08.50.038 E=Chain Black, Approx. 10’ Length, Approx. 2-5/16” Wide
SMC SV Series 10 Slot Pneumatic Valve Manifold
New Lot of 9 Omron E54-CT1 Current Transformers
SMC Compact Cylinder NCDQ2L16-15DM-F7PL W/Switches *New No Box*
HOLZ EXPANSION JOINT 8" DIA 8" FACE TO FACE
New (Lot of 4) Misumi JBHF12-P8.1-L8 Configurable Flanged Locating Pin Bushings
Allen Bradley 1756-IB32 /B 25272 DC Input 32 PT Module F/W REV 3.5
Royce 350A985G35 Valve Plate 4130-14-332-4605 T9420ME Unloader Bypass
New Qualitrol FLA-644-4 Adjustable Gas Flow Control Assembly
Bosch 0 607 661 103 Automation Pneumatic Ratchet/Driver
Pilz PNOZ M1P ID 773100 Safety Relay Base Unit
Banner Engineering QS30LDLQPMA Diffuse Laser C-2 800mm
SMC AVL2000-N02-5DZM Soft Start / AF20-N02-CZ Filter / AR20-N02-Z Regulator Set
Bosch Pneumatic Linear Module Hub 75mm Bestell Nr. 3 842 510 810 272
Parker H25VXBG0B9C Double Pneumatic Solenoid Valve 24VDC
Lot of 4 Stainless Steel 1-11/64" Base Flange 2-5/8" Mounting Bolt Circle
Chimera 800-0057-000 C39 V1.2 Circuit Board Box Assembly
Asco Redhat 2126302G 200PSI 35.1W 250VDC Solenoid Valve 1/4" Pipe 212785
Allen Bradley 855E-24BR4 Red Strobe Light Stack Ser A 50mm 24V AC/DC 70mA
Lot of 2 New NUMATICS 123RT3Z2JN16W00 3-30 PSIG Pressure Selector Regulator
Lot of (6) IFM EVC01E PNP / NPN Inverter Module M12 Connectors 6-12"
Parker 1H000159840 Hydraulic Cylinder 140 Bar 25CACHE3T9A25
SMC MGPM16-150AZ Guided Pneumatic Slide Cylinder
SMC MGPM12-10Z-M9NSAPC Pneumatic Compact Guide Cylinder, Slide, Rod, MGP, Cyl
SMC TU0805BU-100 Blue Polyurethane Tubing, 8mm OD, 5mm ID, 100m
Winfred M. Berg, Inc. TENS-3 Tensioner 02607292
New Mannesmann Rexroth PR-007821-00010 Pneumatic Air Pressure Regulator, PR7821
TG Systems Pneumatic Air Weld Gun Cylinder, 316913, Welding
TG Systems Pneumatic Air Weld Gun Cylinder, 317626, Welding
TG Systems Pneumatic Air Weld Gun Cylinder, 317626, 10 7 03 Welding
Norgren RMK00RKXLGS0A Air Control Valve MK01EDA34ALNA
Escort Memory Systems HS501A Read / Write Face-Emitting Antenna, EMS, Datalogic
GE Fanuc IC200MDL240E GRP Input Module, VersaMax, 120VAC, 16PT
ASCO Redhat MP-C-080 272610-005-D 24/60 FT Solenoid Valve Coil
KEP MC2A3 Rev. F Electronic Digital Counter, Kessler-Ellis Products
Parker Series 2AN, 02.50 CJ2ANUS19AC / 3.000 Pneumatic Cylinder, 250 PSI
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